Recently I built my dream bike with a titanium frame and a Pinion C1.12i gearbox with electrical shifting (SmartShift). Some hacking was required to get decent brake levers with integrated shifters working…
TRP Hywire?
As I want to use a drop bar handle bar, the only real option for brakes are TRP Hywire. TRP Hywire brakes come with a shift/brake lever (brifter) which can be connected to the Pinion SmartShift box to allow seamless shifting.
Unfortunately, I ran into issues with the Hywires, where the “pistons” in the lever’s master cylinder leak tiny amounts of brake fluid, which accumulates over time and eventually leaks out of the levers and contaminates hands, handle bar etc.
I had this issue with both levers (left and right), and even buying a brand new second pair didn’t fix the problem. I don’t know if I did something wrong during installation or use. I’m not a certified bike mechanic, so it’s not unlikely I’m making some silly mistake, but even with long research and after many attempts, I was not able to fix this situation, and it kind of ruined the new bike for me…
A Short Look at the SmartShift Interface
Looking at the TRP Hywire, it seems they just contain two shift buttons, which are directly connected to a wire, which is hooked up to the SmartShift box. Using a multimeter, it is pretty easy to figure out which of the wires have which purpose. I came up with the following pinout, where the pin numbers are based on the Higo Mini-F 4-pin connector:
| Pin | Purpose |
| 1 | “Back” switch (shift up) |
| 2 | Not connected (?) |
| 3 | “Front” switch (shift down) |
| 4 | Common connection to both switches (seems to carry ~ 2 V) |
When pressing a switch, you actually make a connection between the wire connected to that switch (pin 1/3) and the common wire (pin 4). I suspect that inside of the SmartShift box, pins 1/3 are connected to some microcontroller input with a pulldown resistor.
Shimano GRX
I started searching for other brake options, and stumbled over Shimano GRX brakes, which have a Di2 option. Di2 is Shimano’s very own electric shifting system, and I was hoping that it’s possible to somehow hook it up to my Pinion SmartShift box.
After some research, it turned out that Shimano uses a proprietary serial bus for their Di2 system, which can’t just be connected to the SmartShift’s very simple three wire interface.
I found an amazing YouTube video where somebody disassembles the ST-RX815 lever which I found most interesting. Watching the video, it is visible that the lever has two shift switches (exactly what I need!), which are connected to a small round box which contains another switch (“function button”). That box also has a second wire which goes to the plugs at the brifter which are used to connect to the bike’s Di2 bus. Thus, it seems this box contains the electronics for interfacing with the Di2’s serial bus as well.
So if I could somehow open this small round electronics box, I might be able to connect some wires of my own to the wires from the shift buttons… I would just remove the electronics, ignoring the third function button (which I don’t need anyway), and could even remove the existing Di2 cable and use its hole in the case for my own cable…
Modifying the GRX Lever
I decided to take a chance and order a set containing the GRX ST-RX815 lever as well as a matching brake caliper and brake hose. Let’s just try to disassemble that electronics box and see how it goes…
After removing the rubber cover of the lever, there’s just one small screw which has to be removed to access the electronics box.
Now the interesting part: How to open up this box? The cap with the function button seems to be glued to the body of the box. Heating it up with a hot air gun didn’t seem to do the trick, so I just used a sharp knife and lots of patience to carefulle cut through the glue, until I was able to insert a thing spudger and pry off the cap. And there it is – the expected PCB with the interface electronics:
I carefully pried up the PCB to reveal the wires connected to it:
Three wires coming from the switches – very promising! I de-soldered all the wires and pulled the Di2 cable (containing the red and black wires) from its hole. Now I’m left with the three wires, which I probably just have to connect to the cable coming from the SmartShift box.
To be on the safe side, I used a multimeter to confirm the switches are connected in the expected way. Here, the wire functions are as follows:
| Wire | Purpose |
| Yellow | “Back” switch (shift up) |
| Purple | “Front” switch (shift down) |
| Gray | Common |
Since I wanted to keep maintainability and a clean look, I decided to buy two matching 3-pin cables with Higo plug/jack. This allows me to solder one of the cables to the lever’s electronics box and the other one to the wire which originally went to my TRP Hywires, allowing me to conventiently connect/disconnect the lever.
Now comes the most tricky part: Soldering my wires to the existing ones in the electronics box with very limited space and cable length, while remembering to put heat shrink tubes on the wires before soldering 😉 This is how it turned out:
I decided to fill the whole box with hot glue to seal it from humidity and protect the wiring from vibration and other mechanical influences. I decided to just leave off the original cap, since the box is fully potted with the glue, and there’s no real use for it. This is how the result looks like:
After re-installing the rubber cover:
World’s possibly first Pinion compatible Di2 shifter!
Connecting it to the Bike
The only task left is to solder the other Higo connector wire to the existing SmartShift cabling. Because I was too lazy to unmount the gearbox to access all the downtube cabling, I decided to just cut the existing wire and connect the new one by soldering:
Add some heat shrink tube for protection before hiding it all in the downtube:
Testing
A short test shows that the shifting buttons work fine and reliably. Now I’m just waiting for my GRX front brake to arrive to do the first test ride… (My plan is to leave the switches of the left lever unconnected for now.) And of course I’m really hoping the GRX levers won’t leak as well 😉